Bright Precision stainless steel tube For Gauge
Product Description of Bright Precision Stainless Steel Tube
The bright precision tube is a kind of seamless steel pipe with oil on the surface that is much more precise than the hot-rolled seamless steel tube. This tube is crafted with utmost precision and attention to detail, making it an ideal choice for various applications.
Our Bright Precision Tube is made from high-quality stainless steel and carefully selected for its superior corrosion resistance and durability. It is composed of a specific blend of elements, including chromium and nickel, which contribute to its excellent strength and resistance to oxidation.
One of the standout features of our Bright Precision Tube is its impeccable surface finish. The tube undergoes a meticulous polishing process, resulting in a smooth and shiny exterior. This not only enhances the aesthetics of the product but also facilitates easy cleaning and maintenance.
When it comes to sourcing stainless steel products, it is crucial to partner with reliable seamless stainless steel pipe suppliers. We take pride in our commitment to delivering top-notch products that meet the highest industry standards. Our stainless steel expertise and dedication to customer satisfaction make us the ideal choice for all your stainless steel tubing requirements.
Specification of Bright Precision Stainless Steel Tube
GRADE | 15Cr | 5115 | SCR415 | 15Cr3 |
20Cr | 5120 | SCR420H | 20Cr4 | |
30Cr | 5130 | SCR430 | 28Cr4 | |
35Cr | 5132 | SCR430H | 34Cr4 | |
40Cr | 5140 | SCR440 | 41Cr4 | |
12CrMo | A-387CR | A-387CR | 13CrMo44 | |
15CrMo | 41.494.18 | 4125 | 16CrMo44 | |
20CrMo | 4125 | 4130 | 20CrMo44 | |
25CrMo | 4130 | SCR420H | 25CrMo4 | |
30CrMo | SCR420H | 4140 | 34CrMo4 | |
35CrMo | 4140 | 4140 | 42CrMo4 | |
42CrMo | A-387CR |
Material | |
ASTM | A53,A283,A106-A,A179-C,A214-C,A192,A226,A315,A106-B,A178,A210 |
GB | Q195,Q235,Q275,10#,15#20#,20G |
JIS | STPG38,STS38,STB,30,STS42,STB42STB35 |
DIN | ST33,ST37,ST35.8,ST42,ST45-8,ST52 |
Types of Bright Precision Stainless Steel Tube
The Bright Precision Tube for Stainless Steel Gauge comes in a variety of options to suit different applications and requirements. Some of the common types available include:
This type of precision seamless stainless steel pipe undergoes a bright annealing process after manufacturing, which improves its surface finish and removes any scale or discoloration. It is known for its high corrosion resistance and aesthetic appeal.
Polished precision tubes are meticulously finished to achieve a mirror-like surface. They are ideal for applications where a visually appealing and hygienic finish is desired, such as in decorative applications or industries that require stringent cleanliness standards.
Electropolishing is a specialized surface treatment that enhances the corrosion resistance and smoothness of stainless steel tubes. Electropolished precision tubes offer excellent resistance to pitting, staining, and microbial adherence, making them suitable for industries such as pharmaceuticals, food processing, and medical equipment.
Satin Finish stainless steel pipeSatin finish precision tubes have a smooth, brushed appearance that is achieved through mechanical polishing techniques. This type of finish provides a visually appealing and durable surface, making it popular for architectural, furniture, and automotive applications.
Mill finish precision tubes retain the surface appearance as produced by the manufacturing process, without any additional surface treatments. They are often used in applications where the surface appearance is not a primary concern, and the focus is on the mechanical properties and functionality of the tube.
These are just a few examples of the various types of Bright Precision Tubes available. Stainless steel pipe suppliers can provide further information on the specific options they offer, allowing customers to choose the most suitable type for their intended applications.
Production Process of Bright Precision Stainless Steel Tube
The production process of Bright Precision Tube involves several steps:
The process begins with round steel billets that are pierced to create a hollow tube. This perforation process ensures a consistent and precise inner diameter.
The perforated tubes undergo a pickling process, which involves immersing them in an acid solution to remove any scale, rust, or impurities from the surface. This step ensures a clean and smooth surface finish.
The pickled tubes are then subjected to mill rolling, where they pass through a series of rolling stands to reduce their diameter and achieve the desired wall thickness. This rolling process imparts mechanical strength to the tubes.
After the mill rolling, the dimensions of the tubes are carefully measured to ensure they meet the specified requirements. This step ensures the tubes have accurate dimensions and conform to the required tolerances.
Once the tubes pass the dimension measurement, they are ready for delivery to customers. The Bright Precision Tubes are packaged and shipped to stainless steel suppliers or directly to customers, ready for use in various applications.
As reliable stainless steel pipe suppliers, we are committed to providing high-quality Bright Precision Tubes for various applications. Our extensive range of products is manufactured using advanced production processes and strict quality control measures. With our expertise and experience in the industry, Huaxiao seamless stainless steel pipe suppliers ensure that our stainless steel tubes meet the highest standards of performance and durability.
Features of Bright Precision Stainless Steel Tube
The bright precision stainless steel tube possesses several distinctive features:
The inner and outer walls of the precision bright tube are free from oxide layers, ensuring excellent corrosion resistance and minimizing the risk of contamination or impurities.
The manufacturing process of the precision bright tube guarantees tight dimensional tolerances, resulting in precise and accurate tube dimensions. This characteristic is crucial for applications requiring exact measurements.
The precision bright tube boasts a smooth and polished surface, enhancing its aesthetic appeal and providing a high-quality appearance. The impeccable finish also facilitates easy cleaning and maintenance.
Due to its impeccable manufacturing process and oxide-free surface, the precision bright tube exhibits exceptional strength and can withstand high-pressure environments without leakage or structural failure.
The precision bright tube retains its shape and integrity even during cold bending, making it suitable for applications that require flexibility and adaptability in tubing systems.
The precision bright tube demonstrates excellent resistance to flaring and flattening, ensuring its structural integrity and preventing the formation of cracks or deformations during various forming processes.
As stainless steel pipe suppliers, we offer a wide range of precision bright tubes with these notable characteristics. Contact us to explore our product offerings and benefit from the exceptional features of precision bright tubes for your specific applications.
Application of Bright Precision Stainless Steel Tube
automotive industry
The automotive industry is a major consumer of bright precision stainless steel pipes, with key components like wheels and axles being manufactured using these materials. These bright precision stainless steel pipes offer high strength, durability, and dimensional accuracy, making them essential for meeting the demanding requirements of the automotive sector. With their reliable performance and precise engineering, bright precision stainless steel tubes contribute to the overall performance, safety, and efficiency of vehicles. Stainless steel pipe suppliers play a crucial role in providing high-quality and reliable products that meet the stringent requirements of the automotive industry.
aerospace industry
The aerospace industry relies heavily on precision steel tubes for the production of aircraft components, such as fuselage, landing gear, and wings. These critical parts demand exceptional precision, reliability, and durability to ensure the safety and performance of aircraft. Precision steel tubes, supplied by reputable stainless steel pipe suppliers, play a vital role in meeting these stringent requirements. With their high strength, dimensional accuracy, and resistance to extreme conditions, precision steel tubes contribute to the overall efficiency, stability, and structural integrity of aerospace systems. By partnering with trusted stainless steel pipe suppliers, the aerospace industry can access top-quality precision steel tubes that meet the industry's rigorous standards and specifications.
medical industry
The medical field relies on precision steel tubes for various applications due to their high precision and strength. These tubes are widely used in the manufacturing of surgical instruments, medical implants, and fluid transfer systems. The medical industry requires components that meet strict quality and performance standards, and precision steel tubes provide the necessary characteristics. Their excellent dimensional accuracy, durability, and corrosion resistance make them ideal for medical applications. By partnering with reputable stainless steel pipe suppliers, the medical industry can ensure access to high-quality precision steel tubes that meet the specific requirements of medical equipment and devices. These tubes contribute to the advancement of healthcare by providing reliable and efficient solutions for medical professionals and patients alike.
construction industry
Steel tubes play a vital role in construction equipment, including cranes, bulldozers, and excavators. These robust tubes are designed to withstand the demanding conditions encountered in construction sites, including extreme weather conditions. By utilizing high-quality steel tubes, construction equipment manufacturers can ensure the structural integrity and durability of their machinery. The steel tubes used in construction equipment offer excellent strength-to-weight ratio, corrosion resistance, and toughness, making them capable of withstanding heavy loads, impacts, and harsh environments. Reliable stainless steel pipe suppliers provide construction equipment manufacturers with the necessary steel tubes that meet industry standards and specifications, ensuring the safety and performance of the equipment. With their versatility and reliability, steel tubes contribute to the efficiency and productivity of construction projects, enhancing the overall quality and longevity of the equipment used in the construction industry.
FAQ
Advantages of Precision Steel Tubes:
- Precision steel tubes offer several advantages over other materials. They are stronger and lighter, allowing manufacturers to create smaller, more compact, durable, and pressure-resistant products. The shorter delivery time of precision steel tubes saves both time and money for manufacturers and customers.
- Precision steel tubes are cost-effective, making them well-suited for mass production. Compared to alternative materials, these tubes have a longer lifespan and require less maintenance, making them an attractive choice for industries facing maintenance challenges.
Disadvantages of Using Precision Steel Tubes:
While precision steel tubes have many advantages, there are also some disadvantages to consider:
- Higher Cost: While precision steel tubes are cheaper than materials like titanium or stainless steel, they are more expensive than carbon steel.
- Limited Variety of Options: Although there is a wide range of options for carbon steel and alloy steel, the selection of stainless steel and other specialty materials is more limited.
- Limited Shape Range: Precision steel tubes are available in various shapes, including round, square, and hexagonal, but they are predominantly limited to round shapes for stainless steel.
Despite these drawbacks, precision steel tubes remain a preferred choice for many applications due to their unique combination of strength, durability, and efficiency. They are widely used in various industries, including automotive, aerospace, medical, and construction, where their benefits outweigh the limitations. Huaxiao stainless steel pipe suppliers can provide high-quality precision steel tubes that meet industry standards and customer requirements.
Temper embrittlement refers to the phenomenon where precision bright tubes become brittle when subjected to long-term heating within the temperature range of 450-600°C after quenching to obtain a martensitic structure, or when they are slowly cooled from 650°C to 350-600°C after tempering, or when they are tempered in the range of 350-650°C after a tempering process at 650°C. Prolonged heating within this temperature range can cause embrittlement in precision bright tubes. However, if the embrittled 20# precision steel tube is reheated to 650°C and rapidly cooled, its toughness can be restored, hence it is also known as “reversible temper embrittlement.” The high-temperature temper embrittlement is characterized by an increase in the transition temperature from toughness to brittleness in precision bright tubes. The severity of high-temperature temper embrittlement is generally expressed by the difference in the “tough-brittle” transition temperature (ΔT) between the tough and brittle states. The more severe the high-temperature temper embrittlement, the higher the proportion of intergranular fractures observed in precision bright tubes.
The elements in precision bright tubes can have an impact on high-temperature temper embrittlement. Some elements are known to promote embrittlement, while others can help reduce its severity. Here are some examples:
- Phosphorus (P): Higher levels of phosphorus content in the steel can increase the susceptibility to temper embrittlement.
- Arsenic (As): Arsenic is another element that can promote temper embrittlement in steel.
- Antimony (Sb): Similar to phosphorus and arsenic, antimony can also increase the risk of temper embrittlement.
- Bismuth (Bi): Bismuth can have a mitigating effect on temper embrittlement, reducing its severity in certain steel compositions.
- Silicon (Si): Silicon is known to improve the resistance to temper embrittlement in steel.
- Manganese (Mn): Manganese can also have a positive influence on reducing the severity of temper embrittlement.
- Carbon (C): The carbon content in the steel can affect the temper embrittlement, but its impact varies depending on other alloying elements present.
It’s important for stainless steel pipe suppliers to carefully control the composition of precision bright tubes to minimize the risk of high-temperature temper embrittlement and ensure their mechanical properties meet the desired requirements.
To reduce the high-temperature temper embrittlement in precision bright tubes, several measures can be taken:
Alloy selection: Choosing an alloy composition with lower susceptibility to temper embrittlement can be effective. Elements like bismuth and silicon can help mitigate embrittlement while reducing the levels of phosphorus, arsenic, and antimony can be beneficial.
Heat treatment optimization: Proper heat treatment processes, including quenching and tempering, can help minimize the risk of temper embrittlement. Controlling the cooling rate and tempering temperature within the recommended ranges for the specific alloy can improve the material’s resistance to embrittlement.
Cooling methods: Employing rapid cooling techniques, such as water quenching or air cooling, after the tempering process can help reduce the extent of embrittlement.
Reducing impurities: Strict control of the raw materials and refining processes can minimize the presence of impurities that contribute to temper embrittlement.
Post-weld heat treatment: If welding is involved, applying appropriate post-weld heat treatment can help alleviate the embrittling effects and restore the material’s toughness.
Microstructure control: Optimizing the microstructure through proper alloying and heat treatment can enhance the resistance to temper embrittlement.
It is important to consult with stainless steel pipe suppliers and material experts and follow industry standards and guidelines to ensure the effective reduction of high-temperature temper embrittlement in precision bright tubes.
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