Stainless Steel Re-Extension Wire Manufacturers
Steel type: 304(L), 316, 316(L), 304H, 304M, 304S
Range of product line: ф0.6-6.0mm
Surface: clean surface
Packing: 100 kg/coil, 300-400 kg/barrel
product description of Stainless Steel Re-Extension Wire
Stainless Steel Re-Extension Wire, a remarkable variation of stainless steel wire meticulously crafted with precision, showcases a myriad of exceptional characteristics that render it invaluable for a wide range of applications.
The applications of Stainless Steel Re-Extension Wire are exceptionally diverse. They include connecting thermocouple probes to readers or indicators. Constructed from extension-grade thermocouple wire types J, K, and E, with rated values ranging from 0-105°C (32 to 221°F) for insulation, and Type T within the range of -60° to 100°C (-76 to 212°F), these wires feature color-coded extruded PVC or PFA on each wire leg. Additionally, an additional sheath of the same material with distinct color coding is extruded on both main legs. A layer of metal braiding, either tinned copper over PVC wire or stainless steel over PFA wire, is applied to the insulated wire. This braiding enhances wire durability, flexibility, and long-term wear resistance, while providing electrical shielding for use in noisy environments. Finally, a third layer of PVC or PFA is extruded over the entire assembly to safeguard the metal braiding.
The Stainless Steel Re-Extension Wire is a testament to precision engineering and rigorous quality standards, ensuring it meets the most stringent demands across a spectrum of applications.
specification of Stainless Steel Re-Extension Wire
Production Range
Steel type: 304(L), 316, 316(L), 304H, 304M, 304S
Range of product line: ф0.6-6.0mm
Surface: clean surface
Packing: 100 kg/coil, 300-400 kg/barrel
Main grade chemical components in different standard
201 | C % | Si% | Mn % | P % | S % | Ni % | Cr % | N % | Mo % |
ASTM | 0.15 | 1.00 | 5.5-7.5 | 0.050 | 0.030 | 3.5-5.5 | 16.0-18.0 | 0.25 | – |
DIN/EN | 0,15 | 1,00 | 5,5-7,5 | 0,045 | 0,015 | 3,5-5,5 | 16,0-18,0 | 0,05-0,25 | – |
JIS | 0.15 | 1.00 | 5.5-7.5 | 0.060 | 0.030 | 3.5-5.5 | 16.0-18.0 | 0.25 | – |
GB | 0.15 | 1.00 | 5.5-7.5 | 0.050 | 0.030 | 3.5-5.5 | 16.0-18.0 | 0.05-0.25 | – |
202 | C % | Si% | Mn % | P % | S % | Ni % | Cr % | N % | Mo % |
ASTM | 0.15 | 1.00 | 7.5-10,0 | 0.060 | 0.030 | 4.0-6.0 | 17.0-19.0 | 0.25 | – |
DIN/EN | 0,15 | 1,00 | 7,5-10,5 | 0,045 | 0,015 | 4,0-6,0 | 17,0-19,0 | 0,05-0,25 | – |
JIS | 0.15 | 1.00 | 7.5-10,0 | 0.060 | 0.030 | 4.0-6.0 | 17.0-19.0 | 0.25 | – |
GB | 0.15 | 1.00 | 7.5-10,0 | 0.050 | 0.030 | 4.0-6.0 | 17.0-19.0 | 0.05-0.25 | – |
304 | C % | Si% | Mn % | P % | S % | Ni % | Cr % | N % | Mo % |
ASTM | 0.08 | 0.75 | 2.00 | 0.045 | 0.030 | 8.0 – 10.5 | 18.0-20.0 | 0.10 | – |
DIN/EN | 0,07 | 1,00 | 2,00 | 0,045 | 0,015 | 8,0 – 10,5 | 17,5-19,5 | 0,10 | – |
JIS | 0.08 | 1.00 | 2.00 | 0.045 | 0.030 | 8.0 – 10.5 | 18.0-20.0 | – | – |
GB | 0.08 | 1.00 | 2.00 | 0.045 | 0.030 | 8.0 – 10.0 | 18.0-20.0 | – | – |
316L | C % | Si% | Mn % | P % | S % | Ni % | Cr % | N % | Mo % |
ASTM | 0.030 | 0.75 | 2.00 | 0.045 | 0.030 | 10.0-14.0 | 16.0-18.0 | 0.10 | 2.00-3.00 |
DIN/EN | 0,030 | 1,00 | 2,00 | 0,045 | 0,015 | 10,0-13,0 | 16,5-18,5 | 0,10 | 2,00-2,50 |
JIS | 0.030 | 1.00 | 2.00 | 0.045 | 0.030 | 12.0-15.0 | 16.0-18.0 | – | 2.00-3.00 |
GB | 0.030 | 0.75 | 2.00 | 0.045 | 0.030 | 10.0-14.0 | 16.0-18.0 | 0.10 | 2.00-3.00 |
409 | C % | Si% | Mn % | P % | S % | Ni % | Cr % | N % | Ti % |
ASTM | 0.08 | 1.00 | 1.00 | 0.045 | 0.03 | 0.50 | 10.5-11.7 | – | 6*C% – 0.75 |
DIN/EN | – | – | – | – | – | – | – | – | – |
JIS | 0.08 | 1.00 | 1.00 | 0.040 | 0.030 | – | 10.5-11.7 | – | 6*C% – 0.75 |
GB | 0.08 | 1.00 | 1.00 | 0.045 | 0.030 | 0.60 | 10.5-11.7 | – | 6*C% – 0.75 |
310s | C % | Si% | Mn % | P % | S % | Ni % | Cr % | N % | Mo % |
ASTM | 0.08 | 1.50 | 2.00 | 0.045 | 0.030 | 19.0-22.0 | 24.0-26.0 | – | – |
DIN/EN | 0,10 | 1,50 | 2,00 | 0,045 | 0,015 | 19,0-22,0 | 24,0-26,0 | 0,10 | – |
JIS | 0.08 | 1.50 | 2.00 | 0.045 | 0.030 | 19.0-22.0 | 24.0-26.0 | – | – |
GB | 0.08 | 1.50 | 2.00 | 0.045 | 0.030 | 19.0-22.0 | 24.0-26.0 | – | – |
410S | C % | Si% | Mn % | P % | S % | Ni % | Cr % | N % | Mo % |
ASTM | 0.08 | 1.00 | 1.00 | 0.040 | 0.030 | 0.60 | 11.5-13.5 | – | – |
DIN/EN | 0,08 | 1,00 | 1,00 | 0,040 | 0,015 | – | 12,0-14,0 | – | – |
JIS | 0.08 | 1.00 | 1.00 | 0.040 | 0.030 | – | 11.5-13.5 | – | – |
GB | 0.08 | 1.00 | 1.00 | 0.040 | 0.030 | 0.60 | 11.5-13.5 | – | – |
features of Stainless Steel Re-Extension Wire
Stainless Steel Re-Extension Wire sets the standard with its composition, predominantly consisting of 18% chromium and 8% nickel. This well-balanced combination places it at the forefront of stainless steel wire choices, celebrated for its exceptional corrosion resistance and impressive tensile strength.
The 18% chromium content contributes significantly to the wire’s resistance against corrosion, making it highly durable even in challenging environments. Chromium forms a protective oxide layer on the surface of the wire, preventing the harmful effects of rust and corrosion. This inherent resilience against the elements ensures the wire’s longevity and reliability, making it an ideal candidate for a wide range of applications.
Furthermore, the inclusion of 8% nickel enhances the wire’s mechanical properties, providing it with formidable tensile strength. This added strength is particularly valuable when the wire is subjected to various external factors, including wear, corrosion, abrasion, and moisture. The result is a stainless steel wire that excels in both durability and strength, ensuring its suitability for demanding applications.
The combination of these essential elements, chromium and nickel, not only contributes to the wire’s resilience against corrosion but also enhances its overall performance. Stainless Steel Re-Extension Wire embodies the pinnacle of material excellence, meeting the highest standards of quality and reliability in the industry.
Stainless Steel Re-Extension Wire exhibits exceptional heat resistance, with the ability to operate effectively in environments with temperatures reaching up to 550°F. This remarkable feature positions it as a superior choice for applications where exposure to elevated temperatures is a constant challenge.
The wire’s heat tolerance is attributed to its unique composition, primarily consisting of 18% chromium and 8% nickel. Chromium, a key element in the alloy, plays a significant role in enhancing its resistance to heat. When exposed to high temperatures, chromium forms a stable and protective oxide layer on the wire’s surface, which acts as a barrier, preventing the detrimental effects of heat-induced oxidation and corrosion. This oxide layer allows the wire to maintain its structural integrity and performance under extreme conditions.
Such high heat tolerance makes Stainless Steel Re-Extension Wire suitable for a wide array of applications in industries such as manufacturing, aerospace, and automotive, where elevated temperatures are a common challenge. Its ability to withstand heat-intensive environments ensures consistent and reliable performance, even in the most demanding circumstances. Whether used in ovens, furnaces, or other high-temperature settings, this wire stands as a testament to its resilience and adaptability in the face of extreme heat.
Stainless Steel Re-Extension Wire is distinguished by its outstanding mechanical properties, setting a high standard for reliability and durability. Several key characteristics contribute to its mechanical excellence:
Density (0.286 lb./in.³): The wire’s low density enhances its strength-to-weight ratio, ensuring it remains lightweight while maintaining impressive tensile strength. This property is particularly advantageous in applications where weight is a critical factor.
Elasticity Coefficient (9.8 x 10-6 in/in, 70-212°F): Stainless Steel Re-Extension Wire demonstrates remarkable elasticity, meaning it can undergo deformation and return to its original shape when the applied stress is released. This property is invaluable in applications where flexibility and resilience are essential, providing the wire with the ability to withstand various mechanical stresses.
Shear Modulus (11600 KSI): The wire’s shear modulus, representing its resistance to shearing forces, is an impressive 11600 KSI. This high shear modulus ensures the wire’s stability and ability to withstand shear stress, making it suitable for applications subject to torsional loads or shearing forces.
The combination of these mechanical properties guarantees the wire’s reliability and durability, allowing it to perform admirably in a wide range of applications. Its impressive density, elasticity coefficient, and shear modulus make Stainless Steel Re-Extension Wire an excellent choice for applications where mechanical strength and resilience are paramount, ensuring it consistently delivers top-tier performance.
Stainless Steel Re-Extension Wire upholds rigorous standards in its chemical composition, delivering both quality and consistency. The precise chemical makeup of this wire is meticulously engineered to meet demanding requirements, ensuring exceptional performance and reliability:
Carbon Content (Maximum 0.12%): The controlled carbon content guarantees that Stainless Steel Re-Extension Wire maintains its structural integrity and mechanical properties while avoiding excessive carbon-induced brittleness.
Manganese (Maximum 2.00%): The wire’s manganese content falls within the specified range, contributing to its overall strength and formability, essential for various applications.
Chromium (17.00-19.00%) and Nickel (8.00%-10.00%): The precise proportions of chromium and nickel in the composition establish superior corrosion resistance and mechanical strength, making the wire well-suited for challenging environments and applications.
Silicon (Maximum 1.00%): Controlled silicon content ensures enhanced processability and resistance to oxidation, providing additional durability to the wire.
Phosphorus (Maximum 0.045%) and Sulfur (Maximum 0.030%): These controlled levels of phosphorus and sulfur are essential for minimizing impurities and enhancing the wire’s performance and reliability.
Nitrogen (Maximum 0.10%): The nitrogen content is precisely maintained within specified limits, contributing to the wire’s overall stability and corrosion resistance.
This meticulous control over the chemical composition guarantees that Stainless Steel Re-Extension Wire consistently meets the high standards required for a wide range of applications. Its carefully calibrated composition ensures that the wire excels in terms of quality, performance, and durability, making it a reliable choice for demanding environments.
Gibbs Interwire 302/304 Stainless Steel Re-Extension Wire presents a comprehensive size range, extending from .006″ to .625″, ensuring suitability for a broad spectrum of applications. Custom dimensions are also available upon request, allowing for tailored solutions to meet specific requirements. This extensive size variability accommodates diverse applications across various industries, emphasizing the wire’s adaptability and versatility in addressing a wide array of needs. Whether your project demands fine precision or robust strength, the ability to customize dimensions ensures that Stainless Steel Re-Extension Wire can be precisely tailored to suit the exact specifications and demands of your application.
Our Stainless Steel Re-Extension Wire is available in various packaging options to enhance convenience and adaptability. Whether you require bulk-weight coils, wire spools, or custom-cut lengths, our flexible packaging solutions cater to your specific needs. This versatility in packaging ensures that the wire is readily accessible and can be seamlessly integrated into your manufacturing or application processes. It exemplifies our commitment to providing tailored solutions that align with your project’s unique requirements, offering the flexibility and ease of handling essential for a diverse range of applications.
application of Stainless Steel Re-Extension Wire
Binding Wire
Stainless Steel Re-Extension Wire is commonly used as binding wire in various applications. Its durability and resistance to corrosion make it an ideal choice for securely binding materials in construction, packaging, and more. Whether you're bundling rebar or securing packaging materials, this wire ensures a strong and lasting hold.
Hose Connector
Stainless Steel Re-Extension Wire is commonly used as binding wire in various applications. Its durability and resistance to corrosion make it an ideal choice for securely binding materials in construction, packaging, and more. Whether you're bundling rebar or securing packaging materials, this wire ensures a strong and lasting hold.
Braided Pipe
Stainless Steel Re-Extension Wire is an essential component in the fabrication of braided pipes. The wire's exceptional strength and flexibility play a crucial role in reinforcing and enhancing the structural integrity of pipes. It ensures that the braided pipes can withstand high pressure, extreme temperatures, and various stress factors, making it suitable for applications in the automotive, aerospace, and industrial sectors.
Steel Wire Rope
Stainless Steel Re-Extension Wire is a fundamental component in the production of steel wire ropes. Its high tensile strength and exceptional resistance to wear and tear make it an ideal choice for manufacturing durable and reliable wire ropes. These wire ropes find applications in a multitude of industries, including construction, shipping, and mining.
FAQ
Purchasing Stainless Steel Re-Extension Wire is a straightforward process that ensures you receive a high-quality product. To acquire this exceptional material, you can contact Huaxiao stainless steel wire manufacturers. They specialize in producing and supplying stainless steel wire of various grades and specifications. Here are the steps to follow:
Contact Huaxiao Stainless Steel Wire Manufacturers: Reach out to Huaxiao, a renowned stainless steel wire manufacturer, to inquire about their product offerings and discuss your specific requirements.
Specification Confirmation: Provide the necessary details, such as wire diameter, material specifications, and any custom requirements you might have.
Price Quotation: Huaxiao will provide you with a competitive price quote based on your specifications and the quantity of wire you need.
Order Placement: Once you’re satisfied with the quote, you can proceed to place your order for Stainless Steel Re-Extension Wire.
Payment and Delivery: Work with Huaxiao to finalize payment details and delivery options. They offer fast and efficient delivery services to ensure you receive your order promptly.
Receive Your Stainless Steel Wire: Once the payment is confirmed, you’ll receive your high-quality Stainless Steel Re-Extension Wire as per your specifications.
By following these steps and collaborating with Huaxiao stainless steel wire manufacturers, you can easily and efficiently purchase Stainless Steel Re-Extension Wire for your specific applications.
Storing and maintaining Stainless Steel Re-Extension Wire correctly is crucial to preserving its quality and performance. Here are the recommended steps, with the guidance of reputable stainless steel wire manufacturers like Huaxiao:
Storage Environment: Store the wire in a clean, dry, and well-ventilated environment to prevent moisture and humidity exposure. Avoid areas with direct sunlight or extreme temperature variations.
Moisture Protection: Ensure the storage area is free from water or moisture sources that can lead to corrosion. You can use moisture-absorbing agents to maintain low humidity levels.
Handling: When handling the wire, use clean gloves to prevent fingerprints and contaminants. Avoid contact with other metals to prevent potential galvanic corrosion.
Labeling: Properly label and organize the wire by specifications and intended usage to easily identify different batches.
Maintenance: Regularly inspect the wire for signs of corrosion, discoloration, or damage. If any issues are detected, address them promptly to prevent further deterioration.
Cleaning: If cleaning is necessary, use mild detergents or specific stainless steel cleaners. Rinse thoroughly with clean water and ensure the wire is completely dry before returning it to storage.
Lubrication: Apply a thin layer of non-reactive lubricant to the wire’s surface if it will be in storage for an extended period.
Protective Packaging: If the wire is not in use, consider resealing it in the original packaging or using plastic or moisture-resistant covers to protect it from contaminants and environmental exposure.
By adhering to these practices, you can ensure that your Stainless Steel Re-Extension Wire remains in optimal condition and maintains its mechanical properties and corrosion resistance. Regular inspections and proper storage are essential for long-term performance and reliability. Collaborating with stainless steel wire manufacturers like Huaxiao can provide additional insights into specific maintenance requirements for their products.
Stainless Steel Re-Extension Wire differs from other types of stainless steel wires in several key aspects. Collaborating with reputable stainless steel wire manufacturers, such as Huaxiao, can provide valuable insights into these distinctions:
Chemical Composition: Stainless Steel Re-Extension Wire, like other stainless steel wires, typically consists of 18% chromium and 8% nickel, contributing to its corrosion resistance and tensile strength. However, variations in chemical composition exist among different stainless steel wire types to suit specific applications.
Mechanical Properties: Each type of stainless steel wire exhibits distinct mechanical properties, such as tensile strength, ductility, and elasticity, which are tailored to meet the requirements of various applications.
Heat Tolerance: The maximum operating temperature for Stainless Steel Re-Extension Wire is 550°F. In contrast, other types of stainless steel wires may have different heat resistance capabilities, depending on their intended use.
Applications: Different stainless steel wire types are designed for specific applications, such as binding wire, hose connectors, spring wires, and cable wires, each tailored to perform optimally in their respective roles.
Electric Conductivity: While Stainless Steel Re-Extension Wire may be used in applications that require electrical conductivity, some other stainless steel wire types might prioritize electrical insulation or resistance.
Magnetic Properties: Magnetic behavior varies across different stainless steel wires. Stainless Steel Re-Extension Wire, in particular, exhibits magnetic properties, which may or may not be desirable based on the application’s needs.
Welding Performance: Welding characteristics can differ between stainless steel wire types. Certain wires are more suitable for welding, while others may require specific techniques and precautions.
Processing Properties: Formability, bendability, and machinability vary based on the type of stainless steel wire, affecting its ease of use and adaptability in various manufacturing processes.
Environmental Suitability: Some stainless steel wires are designed to withstand specific environmental conditions, such as exposure to harsh chemicals, aggressive corrosion, or extreme temperatures.
In summary, the choice between Stainless Steel Re-Extension Wire and other types of stainless steel wires depends on the specific application’s requirements, including chemical compatibility, mechanical properties, and environmental factors. Collaborating with stainless steel wire manufacturers like Huaxiao ensures that the right wire type is chosen for the intended purpose.
The production process of Stainless Steel Re-Extension Wire involves a series of carefully orchestrated steps, ensuring its quality and suitability for various applications. When working with experienced stainless steel wire manufacturers like Huaxiao, you can gain insights into this intricate process:
Raw Material Selection: The process begins with the careful selection of high-quality stainless steel alloys, typically composed of 18% chromium and 8% nickel, known for their excellent corrosion resistance and tensile strength.
Wire Drawing: The selected stainless steel alloy is then drawn through dies to reduce its diameter. This process imparts the wire’s desired dimensions, smoothness, and strength. The wire may undergo multiple drawing stages to achieve the required size and consistency.
Annealing: In some cases, the wire may be annealed to relieve internal stresses and enhance its ductility and workability. Annealing is the process of heating the wire and gradually cooling it to modify its microstructure.
Insulation and Sheathing: Depending on the intended application, the wire may be insulated with materials like extruded PVC or PFA. These insulating layers are color-coded to differentiate between individual wire legs. In some cases, a metal overbraid, such as tinned copper or stainless steel, is applied to improve durability and provide electrical shielding.
Final Extrusion: A final layer of PVC or PFA may be extruded to protect the entire wire assembly, providing additional mechanical and environmental protection.
Quality Control: Stringent quality control measures are employed at various stages of the production process, including dimensional checks, insulation integrity assessments, and resistance testing to ensure that the wire meets industry standards.
Packaging: Stainless Steel Re-Extension Wire is packaged according to customer specifications. It can be provided in bulk-weight coils, wire spools, or custom-cut lengths, enhancing convenience and adaptability for end-users.
Throughout the production process, stainless steel wire manufacturers like Huaxiao maintain a focus on precision, quality, and customization, ensuring that the final product aligns with the specific requirements of diverse applications, such as thermocouple connections and electrical sensing.
The development of Stainless Steel Re-Extension Wire is poised to follow several key trends, with reputable stainless steel wire manufacturers like Huaxiao at the forefront of innovation:
Advanced Alloys: The future of stainless steel wire involves the exploration of advanced alloys, including those with tailored compositions for specific applications. These alloys may enhance properties like heat resistance, corrosion resistance, and electrical conductivity.
Specialized Insulation: To meet the demands of evolving industries, Stainless Steel Re-Extension Wire will likely feature specialized insulation materials. These insulations will offer improved thermal stability, resistance to harsh chemicals, and enhanced electrical properties.
Enhanced Durability: Stainless Steel Re-Extension Wire manufacturers will focus on developing wires with superior durability, allowing them to withstand extreme environmental conditions, high mechanical stress, and wear.
Sustainability: As environmental concerns grow, there will be an increasing emphasis on producing Stainless Steel Re-Extension Wire in an eco-friendly manner. Manufacturers like Huaxiao will adopt sustainable practices and ensure compliance with environmental regulations.
Customization: The industry trend is moving towards more customized solutions to meet specific customer needs. Stainless Steel Re-Extension Wire manufacturers will offer greater flexibility in terms of wire dimensions, insulating materials, and sheathing options.
Quality Assurance: Maintaining high-quality standards is paramount. Manufacturers will implement rigorous quality control processes and testing methods to ensure consistency and reliability in their products.
Advanced Packaging: Innovative packaging solutions will emerge to enhance the convenience of handling and storing Stainless Steel Re-Extension Wire. These may include tangle-resistant packaging and eco-friendly materials.
Digitalization and Connectivity: Future Stainless Steel Re-Extension Wire products may incorporate digital features or sensors for real-time data monitoring. This will enable connectivity in applications such as industrial processes and IoT devices.
Global Expansion: Leading manufacturers like Huaxiao will expand their global reach to serve an increasingly diverse customer base across various industries.
Collaboration and Research: Collaboration between manufacturers, research institutions, and industries will drive innovation. Manufacturers will invest in research and development to remain at the forefront of technological advancements.
The future of Stainless Steel Re-Extension Wire is marked by a commitment to quality, sustainability, and adaptability to emerging industrial needs. Manufacturers will continue to play a crucial role in shaping the wire’s evolution to meet the demands of modern applications.
Yes, Stainless Steel Re-Extension Wire is typically non-magnetic due to its composition, which includes specific percentages of chromium and nickel. Stainless steel wire manufacturers like Huaxiao ensure that this wire maintains its non-magnetic properties, making it suitable for various applications where magnetic interference should be minimized.
Stainless Steel Re-Extension Wire is highly environmentally friendly due to its recyclability. Huaxiao stainless steel wire manufacturers prioritize sustainable practices, ensuring that the wire can be recycled and reused, aligning with the principles of environmental protection and resource conservation. This makes it an eco-conscious choice for various industries and applications.
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